The Continuum Consolidator: Turn Powder Waste Into Performance

Reclaim More – Waste Less – Rethink Your Powder Strategy

Every year, metal powder manufacturers and advanced manufacturers discard up to 70% of their production due to off-spec particle sizes—material that’s costly to produce but traditionally seen as unusable. The Continuum Consolidator changes that.

This innovative system transforms oversized and off-spec metal powders into high-density pucks that can be re-melted and re-atomized, turning waste into high-value feedstock. By reclaiming material that would otherwise be scrapped, the Consolidator helps manufacturers increase overall powder yield to as much as 70%, reduce dependency on virgin metal, and significantly cut material costs.

The result? A smarter, more sustainable, and more resilient production process.

Why It Matters

• Recover up to 70% of discarded powder
  Eliminate waste from off-size materials and improve your powder utilization
• Lower your cost per kilogram
  Reduce reliance on raw material markets by maximizing the value of existing feedstock
• Build a more resilient supply chain
  Circular reprocessing reduces vulnerability to material shortages and price swings
• Advance your sustainability goals
  Cut emissions and waste by reclaiming material rather than sourcing new metal
• Fit for the industries that demand precision
  Ideal for powder producers, additive manufacturers, aerospace, defense, and energy sectors

Stop throwing away value. Start rethinking what’s possible with your powder.